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Spiral separator

Spiral separator
The term spiral separator can refer to either a device for separating slurry components by density, or for a device for sorting particles by shape. Here, these are termed wet and dry spiral separators, respectively.
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The term spiral separator can refer to either a device for separating slurry components by density, or for a device for sorting particles by shape. Here, these are termed wet and dry spiral separators, respectively.

Classifier(Classifiers):One type of  Ore spiral classifier  in  China spiral classifier.For an optimum system, Classifier is essential that the maximum amount of product is recovered from the grinding mill discharge at the required size, and that fine particles that adhere to the coarse particle returns are effectively washed clear from this stream.

Spiral separator(Screw classifier):Wet Spiral Separators Spiral separators of the wet type, also called spiral concentrators, are devices to separate solid components in a slurry, based upon a combination of the solid particle density as well as the particle's hydrodynamic properties (e.g. drag). The device consists of a tower, around which is wound a sluice, from which slots or channels are placed in the base of the sluice to extract solid particles that have come out of suspension.

Typical Spiral separator concentrators will use a slurry from about 20%-40% solids by weight, with a particle size somewhere between 1.5-.075mm (17-340 mesh), though somewhat larger particle sizes are sometimes used. For good separation, the density difference between the heavy minerals and the light minerals in the feedstock should be at least 1 g/cm3 ; and because the separation is dependent upon size and density, spiral separators are most effective at purifying ore if its particles are of uniform size and shape. A spiral separator may process a couple tons per hour of ore, per flight, and multiple flights may be stacked in the same space as one, to improve capacity.

Spiral Classifier: is widely used for classifying all kinds of mineral according to the particle size in the mineral processing flow, and is also applicable for desliming and dehydrating in the mineral washing work. Generally, Classifier forms a closed process flow with ball mill. The classifier has the advantages of scientific structure, reliable working stability, and convenient operation, etc.

Working Theory of Spiral Classifier 

The Spiral Classifier depends on different deposition speed of solid particle due to their size difference and weight difference. Thin mineral particle can float in the water and flow out, and the coarse mineral particle will deposit into the bottom of the cell, which is pushed up by screw and discharged. Classifier is a kind of mechanical classifying equipment. Classifier can filtrate the powdery materials grinded by ball mill, transport the coarse materials into inlet with screw, and discharge the filtrated fine materials through overflow pipe. 

Operating Principle of Air Classifiers

The airflow of  Air  Classifiers conveys the material from below between the external and internal envelope and subsequently reaches the upper part of the separator. The air while passing through the blades of Screw Classifiers, which are regulated, from the outside of the separator assume a rotary motion and enter the central cone.

With the centrifugal effect in Air Classifiers the coarse Particles [the heavier ones] are accumulated on the bottom of central cone and are then conveyed through a suitable pipe. The fine grade of the material is transported by the air leaving the Separator of Screw Classifiers and is adjustable within very ample limits by operating manually on the inclination of the blades.

China spiral classifier: Hongxing is special manufacturer of new type spiral separator in China and has produced high quality equipment with preferential spiral classifier price.

We could design & make various type of ore spiral classifier in our patent structure as per the client order. We Hope To Mutual Benefit With You.

Model Spiral diameter (mm) Spiral rotation speed (r/min) Trough length (mm<=) Motor power(kw<=) Dimensions(mm<=) Weight (t)
For driving For lifting Len-gth Width Height <=
FG-3 300 12-30 3000 1.1 ---- 3850 490 1140 0.7
FG-5 500 8-12.5 4500 1.1 ---- 5430 680 1480 1.9
FG-7 750 6-10 5500 3 ---- 6720 980 1820 3.1
FG-10 1000 5-8 6500 5.5 ---- 7590 1240 2380 4.9
FC-10 8400 7.5 9600 1240 2680 6.2
FG-12 1200 4-6 6500 7.5 2.2 8180 1570 3110 8.5
FC-12 8400 7.5 2.2 10370 1540 3920 11.0
2FG-12 6500 15 4.4 8230 2790 3110 15.8
2Fc-12 8400 15 4.4 10370 2790 3920 17.6
FG-15 1500 4-6 8300 7.5 2.2 10410 1880 4080 12.5
FC-15 10500 7.5 2.2 12670 1820 4890 16.8
2FG-15 8300 15 4.4 10410 3390 4080 22.1
2FC-15 10500 15 4.4 12670 3370 4890 30.7
FG-20 2000 3.6-5.5 8400 11-15 3 10790 2530 4490 20.5
FC-20 12900 11-15 3 15610 2530 5340 28.5
2FG-20 8400 22-30 6 11000 4600 4490 35.5
2FC-20 12900 22-30 6 15760 4600 5640 48.7
FG-24 2400 3.67 9130 15 3 11650 2910 4970 26.8
FC-24 14130 18.5 4 16580 2930 7190 41.0
2FG-24 9130 30 6 12710 5430 5690 45.8
2FC-24 14130 37 8 17710 5430 8000 67.9
2FG-30 3000 3.2 12500 40 8 16020 6640 6350 73.0
2FC-30 14300 --- --- 17091 --- 8680 84.8

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